- Chemical composition (mass percentage)
Nickel: Surplus, Molybdenum: 15-17, Chromium: 14.5-16.5, Iron: 4-7, Tungsten: 3-4.5, Cobalt: ≤ 2.5, Manganese: ≤ 1, Carbon: ≤ 0.01
- mechanical properties
Minimum tensile strength 790MPa, minimum yield strength 355MPa, minimum elongation 40%, material density 8.89g/cm ³
5、 Hastelloy Pipe Size Table (NPS - Outer Diameter - Wall Thickness)
| Nominal diameter NPS (inches) | Outer diameter OD (mm) | Sch 10S wall thickness (mm) | Sch 40S wall thickness (mm) | Sch 80S wall thickness (mm) | Sch 160S wall thickness (mm) |
|---|
| 1/8 | 10.3 | 1.24 | 1.73 | 2.41 | - |
| 1/4 | 13.7 | 1.65 | 2.24 | 3.02 | 3.56 |
| 1/2 | 21.3 | 2.11 | 2.77 | 3.73 | 4.78 |
| 3/4 | 26.7 | 2.11 | 2.87 | 3.91 | 5.56 |
| 1 | 33.4 | 2.77 | 3.38 | 4.55 | 6.35 |
| 1 1/2 | 48.3 | 3.05 | 3.68 | 4.78 | 7.14 |
| 2 | 60.3 | 3.05 | 3.91 | 5.54 | 9.53 |
| 3 | 88.9 | 3.05 | 5.16 | 7.01 | 11.1 |
| 4 | 114.3 | 3.05 | 6.02 | 8.56 | 13.5 |
| 6 | 168.3 | 4.57 | 7.11 | 10.97 | 18.3 |
| 8 | 219.1 | 6.35 | 8.18 | 12.7 | 23.0 |
| 10 | 273.1 | 6.35 | 9.27 | 15.1 | 28.6 |
| 12 | 323.9 | 6.35 | 10.3 | 17.5 | 32.8 |
6、 Selection Instructions for Sch Wall Thickness Series of Hastelloy Tube
The wall thickness of the pipeline increases with the increase of Sch specification number, and the pressure bearing level synchronously increases. When selecting, match the corresponding wall thickness grade based on the on-site working pressure and medium temperature.
1/8 inch (0.405 "): SCH 40, 80
1/4 inch (0.540 "): SCH 10, 40, 80
3/8 inch (0.675 "): SCH 10, 40, 80
1/2 inch (0.840 "): SCH 5, 10, 40, 80, 160, XXH
3/4 inch (1.050 "): SCH 10, 40, 80, 160, XXH
1 inch (1.315 inches): SCH 5, 10, 40, 80, 160, XXH
1-1/4 inches (1.660 inches): SCH 10, 40, 80, 160, XXH
1-1/2 inches (1.900 inches): SCH 10, 40, 80, 160, XXH
2 inches (2.375 inches): SCH 10, 40, 80, 160, XXH
2-1/2 inches (2.875 inches): SCH 10, 40, 80, 160, XXH
3 inches (3.500 inches): SCH 5, 10, 40, 80, 160, XXH
3-1/2 inches (4.000 inches): SCH 10, 40, 80, 160, XXH
4 inches (4.500 inches): SCH 10, 40, 80, 160, XXH
5 inches (5.563 inches): SCH 10, 40, 80, 160, XXH
6 inches (6.625 inches): SCH 5, 10, 40, 80, 120, 160, XXH
8 inches (8.625 inches): SCH 5, 10, 40, 80, 120, 160, XXH
10 inches (10.750 inches): SCH 10, 20, 40, 80
12 inches (12.750 inches): SCH 10, 20, 40, 80
14 inches (14.000 inches): SCH 10, 40
16 inches (16.000 inches): SCH 10, 40
18 inches (18.000 inches): SCH 40
7、 Core characteristics of Hastelloy alloy pipeline
Hastelloy tubes are commonly used for harsh working conditions that carbon steel and ordinary austenitic stainless steel cannot handle. The core performance characteristics are:
- Excellent corrosion resistance
- Good high-temperature stability
- High strength, long-lasting service life
- Resistance to stress corrosion cracking
- Excellent welding performance
- Easy to process and shape
- Outstanding antioxidant performance
8、 The mainstream application areas of Hastelloy tubes
Traditional pipes are prone to corrosion and failure in highly corrosive media, high pressure, and high temperature conditions. Hastelloy pipes are widely used in eight industries:
- Chemical processing industry
- Aerospace field
- Petrochemical industry
- Power generation industry
- Marine Engineering Applications
- Pharmaceutical production and manufacturing
- Pulp and paper industry
- Oil and gas projects
9、 How to Choose Reliable Hastelloy Tube Manufacturers and Suppliers
The strength of suppliers directly affects the quality of pipes, project duration, and overall procurement costs. Before determining a cooperative supplier, a comprehensive evaluation should be conducted from four dimensions.
1. Verify production and processing capabilities
Confirm that the manufacturer can stably produce the required precise grades and specifications of Hastelloy alloy pipes for the project. Not all metal processing plants have the production conditions for nickel based alloys. Before initiating an inquiry, verify the actual production qualifications and capacity of the manufacturer's Hastelloy C276 (UNS N10276), C22, and B2 pipes.
2. 专业技术选型要点
依据介质环境选择合适牌号,区分含氯离子工况、酸性介质、高压高温场景。采购时务必索取材料试验证书(MTC),核验化学成分与力学指标。无缝管确认符合 ASTM B622,焊接管材执行 ASTM B619 标准。定制特殊壁厚管材交货周期普遍 8~12 周,项目前期尽早确认现货库存。
3. 考察供应商资质与可信度
正规哈氏合金管材供应商应提供每一批次管材必须附带炉批号,能够溯源至冶炼钢厂,满足工程归档与第三方质检要求。优先调取供应商化工、油气、制药行业同类项目供货案例,案例是评估镍合金管材供应商实力重要依据。
4. 科学采购方案
制作清晰询价文件,标明材质 UNS 编号、公称通径、Sch 壁厚等级、表面处理、执行标准、采购数量。至少对比三家供应商,综合考量报价、交期、质保书、起订量。大批量采购建议安排出厂前检验(PDI)或者第三方检测(TPI)。